For this calculation the size of the heat emitting component and its heating power are required. Both is usually mentioned in technical data sheets of the component. You may choose any value for copper, aluminum and prepreg characteristics or you refer to the list of standardized components from LeitOn below.
* No responsibility is taken for the correctness of this information.
Note: the smaller the temperature difference, the better the heat transmission capabilities of the selected aluminum PCB stack-up are.
Please consider that an exact calculation of thermal transmissions depends on several other factors which cannot be considered in a simplified tool. These factors mainly derive from the layout design such as copper distribution, component alignment or geometric shapes of the heat emitting component. Thus, this tool only offer a guidance and its results may differ from actual measurements.
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| Name | Isolation thickness (prepreg) [µm] | Thermal conductivity (prepreg) [W/mK] | Available copper thickness [µm] | Available aluminum thickness [mm] | Remarks |
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| Berqquist LTI | 75; 100; 125; 150 | 2,2 | 35; 70; 105; 140 | 1,5; 2,0 | only partly on stock, only 1 layer, high cost |
| Berqquist MP | 75 | 1,3 | 35; 70; 105; 140 | 1,5 | only partly on stock, only 1 layer, high cost |
| Aluminium standard 1 layer | 75, 100; 150 | 0,4 | 35, 50; 70, 105; 140 | 0,5; 0,8; 1,0; 1,2; 1,5; 2,0; 3,0 | on stock, mass production or prototypes, low cost |
| Aluminium standard 2 layer PTH | 75; 100; 150 | 0,4 | 35; 50; 70; 105; 140 | 0,5; 0,8; 1,0; 1,2; 1,5; 2,0 | on stock, plated through, mass production or prototypes, low cost |
| SMI CCI Standard | 117 | 0,25 | 35; 70; 105; 210 | 0,8; 1,0; 1,5; 2,0; 3,0 | mostly on stock, only 1 layer, only prototypes |
Note: Prepregs thickness of less than 150µm may cause higher costs. For price-optimized designs of your aluminum printed circuits you should also consider an isolation thickness of 150µm.
Calculation of thermal resistance and temperature difference for aluminum printed circuits (PCB)